Business Challenges

In today’s competitive marketplace, manufacturing companies have realized that they are facing tremendous pressure on time, cost, and quality. Most enterprises have not yet achieved effective computer-aided management mechanisms. The “digital factory” will be an effective means for enterprises to meet the challenges of the 21st century.

Goldpac uses IoT and big data to provide a digital information service platform for production factories. By integrating into a unified data platform, Goldpac realizes real-time monitoring, control, computation, and analysis of all details of each production stage in the production process. It provides visible data monitoring solutions, while displaying data information in real time through workshop panels to optimize production capacity. The goal is to achieve the effective advancement in production for enterprises, improving product quality, and reducing production cost.

Core Functions of the Digital Factory

Equipment digitization

Combine manufacturing equipment with sensors and industrial IoT software to enable the monitoring of environmental data while collecting equipment operation data.

Intelligent O&M

Implement the remote monitoring of all production equipment, provide master monitoring of equipment operating status, early identification of equipment failure, reduce potential losses caused by equipment failure, and improve productivity.

Data Visualization

With everything at a glance and clearly visible, management of the factory production process becomes intuitive. Get first-hand information on production progress or potential problems and be in a position to better anticipate or react to situations.

Large-screen data analysis

Data is collected across multiple production and operation points. Using big data analysis to study performance provides managers with a view of the entire production and operation using an intuitive visual display of data. This further enhances the agile control of the overall business.

Solution Framework

Management Team

• Production workshop data collection

• Order production statuses

• Production efficiency

• Production quality

• Production Planning

• Real-time monitoring of production status

• Real-time monitoring of equipment conditions

Equipment Monitoring
Production capacity analysis
Delivery
Equipment efficiency
Product Quality
Smart Alarms
Data Analysis

Production workshop

• Monitoring environment (data) collection

• Equipment operation data collection

• Equipment failure warning

Dashboards

• Production planning progress

• Production efficiency

• Production quality

Program Advantages

Centralized management and control

Unified management of production data, more visible display of production operations and better antifipation of problems during production.

Effective fault detection

Collecting equipment operation data, maximizing equipment operational efficiency, monitoring of failure alarms, immediate resolution of faults to ensure production operation.

Real-time Data Display

Dashboards display real-time feedback on the production progress, providing a dynamic understanding of production situation to better inform operational decisions.

Optimize workflows through data analysis and optimization

Provides production data analysis to let management teams gain better insight into operations, to quickly optimize production, improve efficiencies and create greater value.

Product Display

Analysis of important indicators

Analyze and display data that reflects production conditions, such as order delivery, capacity analysis, quality management, equipment performance, inventory data, etc.

Productivity improvement directions

Vertical data analysis through time dimension and horizontal comparison of the above important indicators to discover more influencing factors as a basis for improving and increasing productivity.